High-temperature Forging Release Agent

a)       Unmatched Lubrication Performance

In contrast to traditional graphite lubricants, 3800B shows remarkable stability and superiority in extreme conditions like high temperature (up to 1200°C), high speed, and high load.

• For example, in a high-speed forging process of titanium alloy components, 3800B ensures smooth operation without any sticking or seizure issues, while graphite lubricants may fail to provide consistent lubrication.

• Also, graphite starts to oxidize at 454°C, leading to rapid consumption and damaged lubricating film, while 3800B maintains excellent lubrication.

b)       Universal Metal Compatibility

Unlike graphite that is only suitable for specific metal surfaces like steel, copper, and aluminum, 3800B can be used on all metal surfaces. In the production of complex-shaped aluminum alloy automotive parts, it allows for easy release and precise shaping, and it also performs equally well when applied to stainless steel or other alloy forging processes, providing broader application possibilities.

c)       Extended Mold Lifespan

Significantly reduces mold wear and the time required for mold cleaning, as it effectively protects the mold surface from abrasion and corrosion.

d)       Superior Insulation Property

When manufacturing electronic components with high-temperature processes, this product can act as a reliable insulator, protecting components from electrical interference and ensuring the stability of the electrical performance.

e)       Eco-friendly and Safe

It is completely non-polluting, harmless to humans, and odorless. In contrast, graphite emulsion may cause mold surface oxidation and release graphite powder and volatile substances, polluting the environment and posing risks to workers.

a)       In the Hardware & Automotive Manufacturing Industry

3800B guarantees smooth forging and easy release of metal parts, significantly enhancing finished product quality. It excels in producing heavy-duty hardware tools, automotive transmission components, and precision metal parts—ensuring seamless molding and consistent integrity in every forging cycle.

b)       In Semiconductor, Electronics & Consumer Tech Manufacturing

Its insulation properties safeguard delicate components during manufacturing, making it indispensable in semiconductor wafer and electronic circuit board production. Beyond industrial electronics, 3800B elevates precision in die-casting of smartphone casings and the manufacturing of smartwatch cases and buckles, preventing electrostatic discharge and ensuring flawless surface finishes in consumer tech products.

c)       In the Ceramic Industry

Leveraging non-reactivity and superior lubrication, 3800B enables precise molding for intricate ceramic production. It supports the creation of fine ceramic artworks with detailed textures and seamless surfaces, where precision is paramount to aesthetic and functional excellence.

d)       In Aerospace, Astronautics & High-Temperature Metal Forging

Withstanding extreme high-temperature manufacturing conditions, 3800B is critical for producing reliable, high-performance components. It plays a key role in the forging of titanium alloy parts—including aircraft engine components, spacecraft structures, and turbine blades—ensuring durability under harsh operational demands.

e)       In Titanium Alloy Precision Manufacturing

3800B’s compatibility with titanium alloy processing extends to diverse high-precision fields. It facilitates the forging of Lightweight Titanium Alloy Parts for Spin Bikesfor fitness equipment, while its non-reactivity ensures safety and precision in medical applications, such as the production of titanium alloy bone implants for human prosthetics.

f)       In Cosmetics and Textile Industries

3800B maintains product integrity in high-temperature processing, ensuring quality in heat-resistant cosmetic packaging and high-temperature textile dye production. Its stability under heat preserves the performance of final products, from beauty essentials to durable textiles.

a)       How to Use:

• Dilute the product with water in a ratio of 5 - 15 times according to the specific situation, then spray evenly on the forging mold from a distance of 15 - 30 cm.

• In case of slight sedimentation, which is normal, use a stirrer.

b)       Ensure the unused release agent is stored properly with the lid tightly closed to prevent moisture and impurities from entering.

c)       Packing: 5KG/plastic barrel, 20KG/ barrel,  200KG/barrel