Kisan Riba Silent a Ma'adinai Wash Bays
A cikin buɗaɗɗen ramin kwal, jan ƙarfe, da ma'adinan ƙarfe a cikin tsakiyar Asiya da Mongoliya, injuna masu nauyi suna aiki a ƙarƙashin wasu yanayi marasa gafara a duniya. Masu hakowa, manyan motoci da garkuwa a kan manyan jiragen ruwa na OEM (kamar CAT®, Komatsu®, da injunan aji na Bucyrus) suna ci gaba da haifar da zafi mai zafi, mai mai gasa kayan ma'adinai da mai mai nauyi a cikin ingantacciyar sludge mai carbonized akan mahimman abubuwan ƙarfe waɗanda suka haɗa da gidaje famfo na ruwa, akwatunan gear, da rollers.
Aikin Filin Wash Bay a cikin Muhallin Ma'adinai na Harsh
KASHIN JINKILI: Gurasar da ba ta da tsabta ta carbonized tana aiki azaman insulator mai zafi, yana motsa yanayin zafi na hydraulic kuma yana haifar da gazawar abubuwan da ba a zata ba. A cikin wuraren hakar ma'adinai masu nisa, lokacin da ba a tsara na'ura ba zai iya kashe tsakanin $5,000 zuwa $20,000 a kowace awa.
Ga injiniyoyin kulawa, wanke waɗannan manyan taro yana ba da ƙalubale guda biyu: matsananciyar haɓakar mai da ƙarancin ingancin ruwan wurin.
Tarkon Ruwa Mai Tauri: Me Yasa Masu Tsabtace Tsabtace Ya Fasa
Yawancin wuraren wankin filin sun dogara ne da ruwa na karkashin kasa ko kuma ba a kula da su ba. A yankuna kamar Kudancin Gobi ko tsakiyar Asiya ta tsakiya, wannan ruwa yakan wuce 1,500 zuwa 2,000 ppm a cikin taurin ma'adinai ( Ca 2+ /Mg 2+ ions).
Lokacin da daidaitattun abubuwan rage ruwa na tushen ruwa suna haɗuwa da ruwa mai ƙarfi:
Rushewar Formula: Tsarukan yaudara sun ruguje, yana haifar da hazo mai aiki.
Rufe bututun ƙarfe: Farin sludge da aka haɗe yana toshe igwa mai matsa lamba (masha 8-12).
Maikowa Sake ajiya: Emulsified mai ya rabu da sauri, yana barin fim mai ban sha'awa a baya akan sassan karfen carbon da aka tsabtace.
Cin nasara 2000 ppm Ruwa mai ƙarfi: Samfurin 6690 Magani
Kamar yadda aka nuna a cikin gwajin kwanciyar hankali na dakin gwaje-gwaje a sama, lokacin da aka haɗe shi da 2,000 ppm calcium da ruwa mai ƙarfi na magnesium:
Degreasers na al'ada (Tsakiya & Dama): Da sauri suna juye gajimare kuma su samar da farin ruwa mai yawa kamar yadda masu aikin surfactants ke amsawa da ions na ma'adinai. A cikin wuraren wankin filin, wannan farin sludge yana haifar da haɓaka ma'auni mai tsanani da kuma yawan toshe bututun mai mai matsa lamba.
Model 6690 (Hagu): Ya kasance cikakke cikakke, barga, da daidaituwa sama da sa'o'i 24. Tsarinsa na chelating na halitta yana rufe ma'adinan ruwa mai wuya, yana tabbatar da 100% feshi bututun bututun ƙarfe da ingantaccen tsaftacewa.
Maganin Injiniya: 2000 ppm Tsaftar Ruwa mai Ruwa & Ƙananan Kumfa
Don shawo kan waɗannan ƙayyadaddun ƙayyadaddun ƙayyadaddun wuraren, masu lalata masana'antu na zamani-irin su Degreaser na tushen ruwa mai nauyi 6690 - suna amfani da ingantattun na'urori masu haɓaka ƙwayoyin cuta waɗanda aka haɗa tare da ƙananan kumfa maras ionic.
Haƙurin Haƙurin Ruwa na Zero-Hazo: Ba kamar masu tsaftacewa na yau da kullun waɗanda suka gaza sama da 500 ppm, 6690 suna kiyaye cikakken bayani iri ɗaya a cikin ruwan calcium/magnesium 2,000 ppm na awanni 24+ ba tare da rabuwa ba.
Ultra-Low Foaming for High-Pressure Spraying: High-pressure washing (8–12 bar) is essential for mechanical grease stripping. Tare da tsayin kumfa mai tsayin Ross-Miles wanda aka sarrafa a ≤ 4 mm (50 ° C) , ƙungiyoyin kulawa za su iya yin amfani da tsarin fesa rufaffiyar madauki ba tare da cavitation na famfo ko kumfa ba.
Yawan zafin jiki na aiki: Ayyuka a 50-60 ° C don 15-30 min zurfin wanka a 1: 10 dilution, ko a ƙarƙashin yanayin filin sanyi (5-10 ° C) a 10% maida hankali ga 40-50 mins.
Filayen Kisa: Daidaitaccen Tsari Na Wanke-Bay Matakai 3
Don fassara iyawar fasaha zuwa ingantaccen rukunin yanar gizo, masu fasahar filin suna bin ƙa'idar wanke-wanke mai sauƙi mai matakai 3 wanda ke kawar da ɓarna na inji mai ɗaukar lokaci:
Mataki na 1 (Aika): Fesa maganin aiki na 6690 (1:10 dilution) kai tsaye kan laka mai nauyi a ƙarƙashin matsi mai feshi 8-12.
Mataki na 2 (Zauna): Bada minti 15-20 don yin chelating mai aiki da ma'auni don kutsawa da kwaikwayar man mai da aka gasa.
Mataki na 3 (Kurkure): Kurkure ƙasa tare da babban matsi mai ƙarfi don bayyana filaye na ƙarfe mara ƙarfi.
Cire Man shafawa mai Carbonized 5mm a cikin Zagayowar Wanke Minti 15
Fahimtar Harka: Amsa Gaggawa don Aikin hakar ma'adinai a Mongoliya
Kwanan nan, wani babban dan kwangilar kula da kayan aikin hakar ma'adinai a Mongoliya ya gamu da cikas cikin gaggawa. Ƙirƙirar maiko akan gidajen famfo na ruwa yana yin barazanar sake fasalin injinan da aka tsara, yayin da taurin ruwan gida ya sa na'urar da suke da su ta lalace a cikin tankunan feshi.
ILLAR DUNIYA NA GASKIYA (KASHIN GAGGAWA 1-TON):
Kalubale: Rufe nozzles na feshi & raguwar rashin tasiri a cikin ruwa 1,800 ppm.
Magani: An ƙaddamar da Ton 1 na Ƙarfafa Degreaser 6690 ta hanyar jigilar kaya.
Sakamako: 100% bututun ƙarfe uptime, 1:10 dilution tsiri 5mm lokacin farin ciki mai kauri mai kauri a cikin guda 15-minti 15 high matsa lamba sake zagayowar ba tare da rarrabuwa kayan aiki.
Shirye-shiryen Kayayyakin Masana'antu don Aiwatar da Wurin Mine na Gaggawa
Ƙimar Ƙimar don Gudanar da Ma'adinai: Kudin, EHS, & Logistics
Ɗauki na'urar rage aiki mai girma yana ba da fa'idodi na gaske a duk sassan sarrafa ma'adinai:
1. Jimlar Kudin Mallaka (TCO) & ROI na Kuɗi (Na Daraktocin Kuɗi)
Rage Kudaden Sinadarai: Mahimmancin 1:10 zuwa 1:33 dilution yana rage farashin aikin wanke kowace lita sama da kashi 40 cikin dari idan aka kwatanta da danyen narkewar narkewa.
Kashe Nozzle Downtime: 2,000 ppm kwanciyar hankali yana hana haɓaka sikelin calcium, yana kawar da farashin maye gurbin bututun ƙarfe akai-akai.
Rage Kuɗin Mota: Rarraba marasa haɗari yana kawar da ƙarin cajin kaya masu haɗari na Class 3, adana 20%-30% akan manyan motocin CIS na kan tudu.
2. Muhalli & Yarda da Ruwan Shara (Ga Jami'an EHS)
Jami'an ma'adinai na EHS suna sa ido sosai kan zubar da ruwa. Saboda Degreaser 6690 ba ya ƙunshi kaushi mai haɗaɗɗiyar kwayoyin halitta, mai ba sa haɗawa cikin sauri lokacin hutawa a cikin ramuka. Masu aiki za su iya gudanar da daidaitaccen mashin mai don cire saman saman mai, yana ba da damar ruwan da ke cikin ƙasa ya dace da daidaitaccen fitarwar masana'antu ko jagororin sake zagayawa ba tare da tsadar magani na ruwa mai sinadari ba.
3. Tsare-tsaren Samar da Sarkar Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙirar Ƙirar Ƙirar Ƙirar Ƙirar Ƙirar Ƙirar Ƙirar Ƙirar Ƙirar Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙimar Ƙimar Ƙimar Ƙimar Ƙimar Ƙimar Ƙimar Ƙimar Ƙimar Ƙiƙwalwar Ƙimar Ƙirar Ƙimar Ƙiƙwalwar Ƙimar Ƙirar Ƙimar Ƙiƙwalwar Ƙimar Ƙiƙwalwar Ƙimar Ƙirar Ƙimar Ƙiƙwalwar Ƙimar Ƙirar Ƙimar Ƙirar Ƙimar Ƙirar Ƙimar Ƙimar Ƙirar Ƙimar Ƙimar Ƙiƙwalwa (Don Saye da Dabaru)
Saboda Degreaser 6690 yana da wurin walƙiya mai rufe-kofin> 90°C da sifili mai kaushi na halitta, yana jigilar kaya azaman sinadari na yau da kullun ta hanya ko dogo . Cikakkun yarda da ka'idodin muhalli na RoHS , yana share kwastan na ƙasa da ƙasa lafiya ba tare da ƙarin cajin kaya mai haɗari ko dogon takaddun takaddun ba.
FAQs
Q1: Yaya ya kamata wuraren hakar ma'adinai su rike ruwan sharar gida bayan amfani da Degreaser 6690?
A: Degreaser 6690 ya ƙunshi kaushi mai haɗaɗɗiyar ƙwayoyin cuta. Emulsified mai zai yi iyo zuwa saman bayan tsayawa. Masu aikin hakar ma'adinan suna iya amfani da madaidaicin skimmer mai don cire ruwan mai da ke iyo, yana barin ruwan da ke cikin ruwa ya dace da daidaitattun ƙa'idodin fitarwa na masana'antu ko sake zagayawa.
Q2: Za a iya allurar Degreaser 6690 kai tsaye a cikin tafki mai na'ura mai aiki da karfin ruwa na ciki don zubar da sludge?
A: BA. An haramta sosai. Samfurin 6690 na'urar rage zafin jiki ne na waje wanda aka ƙera don cire sludge mai gasa da aka gasa daga cikin gidaje na waje na famfuna na ruwa, injin injin ruwa, da tukwane. Kada a taɓa shigar da masu tsabtace ruwa a cikin da'irar mai na hydraulic da aka rufe, kamar yadda sludge na ciki zai iya toshe madaidaicin spools. Don gurɓataccen mai na ciki, ana buƙatar cikakken rarrabuwar famfo da tsarin ruwa tare da keɓaɓɓen matatun mai na ruwa.
Q3: Shin Model 6690 yana da lafiya don fenti na injin wanki ko fatar mai aiki?
A: A shawarwarin dilutions na aiki (1:10 zuwa 1:33), ruwan yana da ɗan ƙaramin pH (≤10.5 @ 60°C) kuma yana ƙunshe da masu hana lalata kwayoyin halitta, yana mai da lafiya ga fenti na injina da abubuwan ƙarfe. Koyaya, ya kamata masu aiki su sanya safofin hannu masu jure wa alkali da tabarau yayin da suke sarrafa ɗanyen tattarawa.
Q4: Za a iya amfani da 6690 a cikin yanayin zafi mara nauyi?
A: Ya kamata a adana ɗanyen hankali tsakanin 0-35 ° C. Don ayyukan hunturu (5-10 ° C), kawai dumi ganga mai tattarawa a cikin tsari, motsawa kafin a shafe, kuma a tsawaita lokacin wankewa zuwa minti 30-50 ta amfani da 8-12 mashaya high-matsi fesa.
Ƙarshe & Matakai na gaba don Manajojin Rukunan Nawa
Kula da kayan aiki masu nauyi a cikin matsananciyar mahalli baya buƙatar masu tsabtace kaushi mai tsada ko yawan maye gurbin bututun ƙarfe. Ta hanyar zabar dabarar tushen ruwa da aka ƙera ta musamman don ruwa mai ƙarfi da feshi mai ƙarfi, masu aikin ma'adinai na iya rage farashin sinadarai guda ɗaya har zuwa 30% yayin da suka rage masu yarda da EHS.
