Matsayin tushe na semiconductor da masana'anta na hoto-slicing na monocrystalline da polycrystalline ingots - shine madaidaicin ƙimar farashi, inganci, da yawan amfanin ƙasa. Duk da yake canji daga gargajiya slurry waya saws zuwa kafaffen abrasive Diamond Wire Saw (DWS) fasaha ya kawo sauyi a masana'antu, aikin rufin wannan fasaha ba dictated da saw waya kadai, amma ta musamman sunadarai cewa lubricates da kuma sanyaya yanke mataki: high -gudun lu'u-lu'u waya ga man fetur..
A cikin ƙoƙarce-ƙoƙarce na ƙananan TCO (Jimlar Kudin Mallaka) da wafers na bakin ciki (wanda ake amfani da su ta hanyar photonics, na'urorin lantarki, da ingancin hasken rana), masana'antun suna fuskantar ƙalubalen ƙalubale: haɓaka saurin yankewa yayin da ke rage asarar kerf a lokaci guda, sarrafa jimlar kauri na Bambanci (TTV), da adana ƙimar ƙimar lu'u-lu'u.
Man Yankan Mai Babban Ayyukanmu ƙwararren injiniya ne, tushen mai da aka tsara don biyan waɗannan buƙatun. Ba kamar janar-manufa yankan ruwaye, wannan premium lubricant da aka tsara tare da ci-gaba roba da Semi-Synthetic tushe mai da kuma mallakar mallaka Additives cewa haifar da sosai barga, high-yi matsakaici muhimmanci ga mafi m slicing aikace-aikace, ciki har da silicon, sapphire, da sauran wuya crystalline kayan. Samun ƙwaƙƙwara a cikin yankan siliki monocrystalline ingot slicing ya dogara da daidaitattun abubuwan da ke tattare da irin waɗannan na'urori na musamman na sinadarai.
Buƙatar Gudun Gudun: Ingantaccen Injiniya a cikin Yankan Ingot
Dogarowar tattalin arziƙi na slicing ingot yana da alaƙa da kayan aikin injin DWS. Kowane minti da aka ajiye a cikin yankan sake zagayowar yana fassara kai tsaye zuwa haɓaka ƙarfin masana'anta da ƙananan farashin wafer. Koyaya, haɓaka saurin waya ko ƙimar ciyarwa ba tare da daidaitaccen ci gaba a cikin lubrication da sanyaya ba nan take yana haifar da lalacewar zafi da wuce gona da iri.
Inganta Kinematics na Yankewa
Yankan man mu yana sauƙaƙe haɓaka saurin slicing ta hanyar keɓaɓɓen damar watsawar zafi da ingantaccen bayanin martaba. Babban yanayin zafin mai na mai yana tabbatar da cewa zafi ya haifar da rikice-rikice - babban abokin gaba na yanke saurin sauri - yana da sauri mugun nufi daga wurin tuntuɓar waya da ingot. Wannan babban canjin zafi yana daidaita yanayin zafin lu'u-lu'u abrasive da kayan aiki, yana ba da damar ƙimar abinci mafi girma ba tare da haɗarin lalacewar damuwa na thermal ba, wanda ke da mahimmanci musamman a cikin sarrafa sapphire ingot..
Bugu da ƙari, ƙirar ta haɗa da ƙwararrun wakilai masu gyara juzu'i waɗanda ke rage ƙarfin juzu'in juzu'i. Wannan raguwa yana ba da damar waya ta wuce ta cikin kayan tare da ƙarancin juriya na inji, rage yawan amfani da wutar lantarki na na'urar DWS da sanya ƙarancin damuwa akan tsarin tuƙi, a ƙarshe yana ƙara yawan tsawon aiki da inganci.
Cimma Madaidaicin Sub-Micron: Sarrafa TTV da Tashin Sama
A cikin manyan aikace-aikace kamar ikon semiconductor da premium optics, cimma wafers tare da ƙaramar TTV da ƙarancin lalacewar ƙasa (SSD) ba zai yiwu ba. TTV kai tsaye yana tasiri matakan niƙa da gogewa na gaba, yana cinye abubuwa masu mahimmanci da haɓaka lokacin sarrafawa. Makullin ƙananan TTV ya ta'allaka ne a kiyaye daidaito, kwanciyar hankali mai daɗaɗɗa da tashin hankali na waya a duk tsawon tsarin yanke, wanda shine inda ingancin yankan mai ya zama fa'idar fasaha.
Ƙarfin Ƙarfafa Ƙwararrun Ƙwararru
Nagartaccen ilmin sinadarai na mu na yankan mai yana taka rawar biyu: ba wai kawai yana sa wa waya mai ba, amma kuma yana sarrafa samuwar da kwararar slurry (cakudadden mai, tarkacen kayan abu, da barbashi na lu'u-lu'u). Tsarin yana tabbatar da cewa tarkacen yankan ya kasance daidai da dakatarwa ba tare da haɓaka ba.
Tsayawa Tsaye: Man yana hana kyawawan barbashi na kayan yankan daga daidaitawa da sauri ko kuma haifar da dunƙule masu ƙyalli. Wannan kwanciyar hankali yana tabbatar da cewa kwararar matsakaicin yankan cikin kerf ya kasance iri ɗaya, yana hana jujjuyawar waya mara daidaituwa kuma yana haifar da ƙarancin TTV a cikin slicing wafer..
Ayyukan Wankewa: Halayen jiƙan mai suna tabbatar da shiga sosai cikin kunkuntar kerf. Yana ci gaba da fitar da tarkacen tarkace, yana hana shi shiga tsakani da wuraren yankan lu'u-lu'u, ta yadda za a rage kasadar tarwatsawa da rage radadin saman wafer na ƙarshe (Ra). Wannan yana haifar da mafi girman saman 'as-cut' wanda ke buƙatar ƙarancin sarrafawa. Don ƙarin bayani kan cimma ƙarancin ƙarancin ƙasa, duba taƙaitaccen fasahar mu akan Manyan Tsarukan Ƙarshe.
Wannan madaidaicin iko akan keɓaɓɓen keɓancewar ƙirar yana sanya samfuranmu ya zama ingantaccen kayan mai na waya don kayan wuya waɗanda ke da saurin kamuwa da ƙananan karaya, kamar SiC.
Tsawaita Jinin Rayuwar Aiki: Waya da Kariyar Na'ura
Abubuwan da ake amfani da su a cikin aikin DWS-musamman wayar lu'u-lu'u kanta-suna wakiltar wani kaso mai tsoka na yawan farashin aiki. Tsawaita rayuwar aikin wannan waya hanya ce ta kai tsaye zuwa babban riba.
Lubrication na iyaka don matsananciyar matsin lamba
Yanke aikin wayan lu'u-lu'u ya gani yana sa mai mai zuwa matsananciyar matsi da matsanancin yanayin zafi. Tsarin aikinmu mai girma yana da ƙarfi tare da ƙarin abubuwan haɓaka matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsin lamba (EP) wacce ke yin amsa da sinadarai ta hanyar sinadarai tare da filayen ƙarfe na wayar gani da ingot. Wannan martanin yana samar da layin iyaka na hadaya wanda ke hana tuntuɓar ƙarfe-kan-karfe, da matuƙar rage raguwar lalacewa da tsagewa akan matrix nickel na wayar lu'u-lu'u da barbashin lu'u-lu'u kansu.
Ta hanyar rage fitar da fitar da lu'u lu'u-lu'u abrasive, man mu yana tabbatar da cewa waya tana ci gaba da yanke ta'addanci na tsawon lokaci. Wannan damar kai tsaye yana rage yawan amfani da waya a cikin yankan ingot , yana bawa masana'antun damar gudanar da injunan su don tsawaita kamfen kafin maye gurbin waya da ake buƙata. Bugu da ƙari, wannan tsayayyen lubrication na iyakoki yana rage yawan watsa makamashin girgiza baya cikin na'urar DWS, yana rage mitar kulawa da kuma tsawaita rayuwar aiki na kayan aikin injuna masu mahimmanci kamar jagorori, jakunkuna, da bearings.
Harkokin Tattalin Arziki na Sakewa: Dorewa da Jimlar Kudin Mallaka (TCO)
A cikin masana'anta mai girma, gudanarwa, tacewa, da zubar da yankan mai shine babban mahimmanci a cikin TCO. Yanke mai da ke raguwa da sauri, ya samar da sludge, ko kuma ke da wahalar tacewa zai haifar da karuwar amfani da sinadarai da tsadar zubar da ciki. Tsawon rayuwa da sake yin amfani da ruwan yankan sune mahimmanci don cimma ingantaccen tattalin arziki na dogon lokaci.
Babban Tace da Tsawon Ruwa
An ƙera Man Man Yankan Aikinmu don ƙwaƙƙwaran sinadarai da kwanciyar hankali. Yana tsayayya da iskar shaka da raguwar ƙarfi ko da a ƙarƙashin ci gaba da sake yin amfani da zafin jiki mai ƙarfi a cikin buƙatun yanayin DWS. Wannan kwanciyar hankali yana da mahimmanci don kiyaye daidaitattun ma'aunin aiki sama da ɗaruruwan awoyi na aiki.
Mahimmanci, ƙirar tana alfahari da ingantaccen tacewa. An ƙera tarkacen da aka dakatar a cikin mai don a raba shi cikin sauƙi ta daidaitattun tsarin tacewa (misali, centrifuges, matsi na tacewa). Wannan yana ba da damar sake dawo da mai tushe, a wartsake tare da ƙaramin ruwan kayan shafa, kuma a sake dawo da shi cikin tsarin slicing tare da halayen aikin sa da gaske ba canzawa.
Wannan babban ƙarfin sakewa yana rage ƙimar da ake buƙata na sabbin siyayyar mai kuma yana rage nauyin zubar da muhalli, yana tabbatar da mai a matsayin mai yankan mai mai sake fa'ida sosai don ingots na semiconductor . Ta hanyar inganta rayuwar ruwa da sauƙaƙe madaidaicin tacewa, muna ba da fa'idar tattalin arziƙi na gaskiya, rage TCO don masana'antun ingot masu girma a duniya. sadaukarwarmu ga kwanciyar hankali na ruwa an yi dalla-dalla a cikin farar takardar mu akan Nagartaccen Tsawon Sinadari don Ruwan Masana'antu.
Zaɓin yankan mai yana ɗaya daga cikin mafi dabarun yanke shawara a cikin yankan igiyar lu'u-lu'u. Yana ƙayyade saurin yankan, TTV, ingancin saman, da kashe kuɗin aiki. Babban Aikinmu na Yankan Man don Wayar Lu'u-lu'u shine mafita don buɗe matakin kayan aiki na gaba da daidaito, yana ba da madaidaicin mai, sarrafa zafin jiki, da sake yin amfani da shi mai mahimmanci don sarrafa ingot mai inganci . Muna ƙarfafa masana'antun silicon, sapphire, da sauran kayan aiki masu wuya don cimma mafi girman yawan amfanin ƙasa da rage jimlar farashin su akan wafer.
Fitar da Ayyukanku zuwa Mataki na gaba
Mun ƙware wajen samar da ƙima mai ƙima, ingantattun hanyoyin samar da sinadarai waɗanda ke haɗawa ba tare da ɓata lokaci ba cikin hadaddun masana'antar ayyukan aiki. Akwai ƙwararrun ƙwararrun ƙwararrunmu don nazarin saitin DWS ɗinku na yanzu, buƙatun kayan aiki, da maƙasudin TCO don ba da shawarar madaidaicin taro da ka'idojin amfani waɗanda za su haɓaka ingancin yankanku.
Don neman ƙayyadaddun bayanai na fasaha, shirya shawarwari kan inganta tsarin gyaran man fetur ɗinku, ko yin tambaya game da farashi mai yawa da haɗin haɗin kai, da fatan za a tuntuɓi ƙungiyarmu ta musamman a yau. Haɗin gwiwa tare da mu don jurewa nagartaccen abu a yankan kayan semiconductor.
