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Magnesium-Aluminum Alloy Thin-Wall Die Casting Release Agent

It is a high-performance bio-stable aqueous micro-emulsion release agent, ideal for ultra-thin magnesium/aluminum/zinc alloy die casting, including mobile/laptop mid-plates.
 
Advantages:
  • High-temperature stability
  • Rapid spreading & quick demolding
  • Residue-free for post-processing
  • Non-ionic, dilution-stable
  • Corrosion protection for molds
  • Eco-friendly & low odor
 
Packaging units: 25KG/barrel, 200KG/barrel
Availability:
Quantity:
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  • 8006

8006 Magnesium-Aluminum Alloy Thin-Wall Release Agent is a high-performance, bio-stable aqueous micro-emulsion concentrate engineered for die casting processes of magnesium and aluminum alloys. Specifically formulated for ultra-thin components (under 0.5μm thickness), its rapid spreading capability ensures quick film formation, meeting the fast-paced demolding demands of high-precision production. This concentrate delivers dual cooling and lubrication functions, enabling smooth demolding while preserving surface integrity. It leaves no harmful residues, ensuring compatibility with post-processes like electroplating and painting, making it a reliable choice for precision casting industries.

a)       Exceptional Stability

Crafted with high-temperature resistant film-forming materials, it maintains consistent performance during long-term use without generating carbon deposits or oxide scales on molds or castings. Its non-ionic stability ensures reliability in continuous production of magnesium-aluminum alloy thin-wall parts, reducing unplanned downtime.

b)       Rapid Spreading & Efficient Demolding

Its superior fluidity allows quick and uniform spreading over mold surfaces, critical for ultra-thin components (under 0.5μm thickness). This feature accelerates film formation, supporting fast-paced production cycles while ensuring complete coverage—key for maintaining precision in high-volume die casting of small, complex parts.

c)       High-Temperature Resistance

Prevents rapid cooling of magnesium-aluminum melts, ensuring smooth cavity filling and minimizing porosity in castings. Its high-temperature anti-scouring property reduces mold maintenance frequency, extending mold lifespan by up to 30% compared to conventional release agents for thin-wall die casting applications.

d)       Corrosion Protection & Post-Process Compatibility

Offers robust anti-oxidation and corrosion resistance, safeguarding both molds and castings. Cast surfaces remain smooth and defect-free, with no adverse impact on subsequent processes like electroplating, painting, or baking paint—critical for maintaining quality in precision component manufacturing.

e)       Eco-Friendly & Cost-Effective

Free from harmful substances and irritating odors, it boasts high biodegradability, aligning with global environmental standards. As a concentrate, it offers a dilution ratio of 1:60-80, delivering strong cost performance for both small-batch and large-scale production operations.

Parameter Specification
Appearance (15-35℃) Milky white fluid
pH Value 8-9
Ionic Type Non-ionic type
Dilution Stability No stratification after infinite dilution


a)       Consumer Electronics & Mobile Devices

Specifically designed for magnesium-aluminum alloy ultra-thin components, including mobile phone middle frames, smartphone casings, and digital camera housings. Its rapid spreading capability ensures uniform coverage on 0.5μm-thin surfaces, while residue-free performance maintains surface cleanliness—critical for subsequent electroplating or painting processes in high-precision electronic device manufacturing.

b)       Precision Electronic & Computer Components

Ideal for demolding aluminum-zinc alloy parts such as precision electronic accessories and laptop middle frames, as well as computer casings. The lubricating and cooling properties prevent surface defects, ensuring the tight tolerances required for these small, complex components, while compatibility with post-processing keeps production workflows efficient.

c)       Aerospace & Automotive Parts

Suitable for magnesium alloy die casting of aerospace components and aluminum alloy automotive accessories. Its high-temperature stability resists scouring during high-heat casting, preserving the integrity of thin-walled aerospace parts      and ensuring automotive components meet strict durability standards, with no impact on follow-up coating or assembly.

d)       Lighting & Audio Equipment

Enhances demolding efficiency for zinc-aluminum alloy parts in lighting fixtures and audio equipment housings. The smooth film formation prevents sticking on intricate designs, maintaining the surface finish needed for decorative or functional lighting and audio components, while easy post-cleaning reduces production cycle time.


  • Dilution: Dilute with distilled water at a recommended ratio of 1:60-80 (adjust based on part complexity and equipment). Distilled water is preferred to maintain emulsion stability and performance consistency.

  • Application: Stir the diluted solution thoroughly before use, then apply evenly to mold surfaces using a spray gun. For parts requiring post-processing (e.g., electroplating), ensure proper degreasing is performed first to remove any residual lubricant and ensure adhesion of subsequent finishes.

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